From bb4b526e0fa0873dd2e562cb1ba9a075d7aced06 Mon Sep 17 00:00:00 2001 From: Kenneth Barbour Date: Thu, 19 Jan 2017 16:08:55 -0500 Subject: [PATCH] continued manufacturing instructions --- instructions/manufacturing.md | 36 +++++++++++++++++++++++++++++++++-- 1 file changed, 34 insertions(+), 2 deletions(-) diff --git a/instructions/manufacturing.md b/instructions/manufacturing.md index dcb430b..2a8e7e0 100644 --- a/instructions/manufacturing.md +++ b/instructions/manufacturing.md @@ -27,14 +27,46 @@ collet using a general purpose carbide turning and facing tool and a 3. Tap M4x0.7. #### Operation 3 - 1. Instert part into a 3 jaw chuck or collet with parted end pacing + 1. Insert part into a 3 jaw chuck or collet with parted end facing tailstock. 2. Take a small facing cut to clean parted end. 3. Use a forming tool or file to produce the radius. ### Tip +#### Operation 1 1. On the lathe, chuck a .375 303 SS Round bar about 1.75 inches from the chuck jaws. 2. Face off (zero the Z-axis dial). 3. Turn to Z=-.433 to a diameter of .306 - .313 (zero X-axis dial). - 4. + 4. __THREAD RELIEF__. + 5. __CENTER DRILL__. + 6. __PART__. + +#### Operation 2 + 1. Insert part into a 3 jaw chuck or collet on the raw stock diameter + with the machined end facing tailstock. + 2. Drill through with a long 3mm drill. + 3. Drill to a depth of .866 with a 5mm drill. + 4. Tap M8x1.25 to the shoulder + 5. Deburr with file and countersink. + +### Body +#### Operation 1 + +### Cap +#### Operation 1 + +#### Operation 2 + +## Assembly +### Body & Tip Assembly + 1. Mount Body in a 3 jaw chuck or collet with the threaded end facing + tailstock. + 2. Zero the Z-axis dial on the Body. + 3. Screw tip into threaded end of the Body. + 4. Face the tip at Z=+.906. + 5. With compound set to 6.5° (13° included), turn a taper + that starts fully at Z=-.049. + 6. Deburr and polish. + +### Click Mechanism and Cap assembly