started manufacturing instructions

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Kenneth Barbour 2017-01-18 16:16:31 -05:00
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# Hexpen Manufacturing Instructions
## Preface
These instructions are for machining the pen are intended for use on a
manual lathe with an accurate 3 jaw chuck, or .375" hex and round
collet using a general purpose carbide turning and facing tool and a
.120" parting tool.
## Machining Parts
### Button
#### Operation 1
1. On the lathe, chuck a .375 303 SS Round bar about 1 inch from the chuck jaws.
2. Face off (zero the Z-axis dial).
3. Turn to Z=-.680 (+.05) to a diameter of .3125-.3145 (zero X-axis
dial).
4. Turn a shoulder to Z=-.079 to a diameter of .2125 - .2165 (X-axis
dial should read .049).
5. Center drill
6. Debur and polish
7. Switch to parting tool and part at Z=-.680 (or .560 + parting blade thickness)
#### Operation 2
1. Insert part into 3 jaw chuck or a collet with center-drill facing
tailstock.
2. Drill to a depth of .325 - .355 with a 3.5mm drill.
3. Tap M4x0.7.
#### Operation 3
1. Instert part into a 3 jaw chuck or collet with parted end pacing
tailstock.
2. Take a small facing cut to clean parted end.
3. Use a forming tool or file to produce the radius.
### Tip
1. On the lathe, chuck a .375 303 SS Round bar about 1.75 inches from
the chuck jaws.
2. Face off (zero the Z-axis dial).
3. Turn to Z=-.433 to a diameter of .306 - .313 (zero X-axis dial).
4.