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continued manufacturing instructions

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Kenneth Barbour 2017-01-19 16:08:55 -05:00
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instructions/manufacturing.md
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@ -27,14 +27,46 @@ collet using a general purpose carbide turning and facing tool and a
3. Tap M4x0.7.
#### Operation 3
1. Instert part into a 3 jaw chuck or collet with parted end pacing
1. Insert part into a 3 jaw chuck or collet with parted end facing
tailstock.
2. Take a small facing cut to clean parted end.
3. Use a forming tool or file to produce the radius.
### Tip
#### Operation 1
1. On the lathe, chuck a .375 303 SS Round bar about 1.75 inches from
the chuck jaws.
2. Face off (zero the Z-axis dial).
3. Turn to Z=-.433 to a diameter of .306 - .313 (zero X-axis dial).
4.
4. __THREAD RELIEF__.
5. __CENTER DRILL__.
6. __PART__.
#### Operation 2
1. Insert part into a 3 jaw chuck or collet on the raw stock diameter
with the machined end facing tailstock.
2. Drill through with a long 3mm drill.
3. Drill to a depth of .866 with a 5mm drill.
4. Tap M8x1.25 to the shoulder
5. Deburr with file and countersink.
### Body
#### Operation 1
### Cap
#### Operation 1
#### Operation 2
## Assembly
### Body & Tip Assembly
1. Mount Body in a 3 jaw chuck or collet with the threaded end facing
tailstock.
2. Zero the Z-axis dial on the Body.
3. Screw tip into threaded end of the Body.
4. Face the tip at Z=+.906.
5. With compound set to 6.5° (13° included), turn a taper
that starts fully at Z=-.049.
6. Deburr and polish.
### Click Mechanism and Cap assembly